FMEA

Overview – FMEA Course

FMEA- Failure Mode Effect Analysis (FMEA) discipline was developed in the US army aircraft production in the 1960s. The system has been used as a reliable evaluation technique to determine the effects of Design and Process errors.

In June 2019, two of the leading automotive organizations, AIAG (Automotive Industry Action Group, www.aiag.org) and VDA (Verband der Automobilindustrie, www.vda.de), jointly published the first publication of the FMEA handbook. This Course; It has been prepared with reference to the last FMEA handbook prepared in cooperation with AIAG-VDA.

FMEA (Failure Mode Effect Analysis); It is a systematic product, process, system development tool that classifies the types of errors that may occur during a process according to their probability of occurrence, possible effect on the customer, and the status of prevention or capture. FMEA is carried out with a team involved in the process flow. It is applied to take precautions before any errors occur in the process by making use of error statistics occurring in similar processes, thus reducing development time and cost. FMEA, which is generally used in the production sector, has been used in the service sector in recent years.

Disagn FMEA

It is a tool that analyzes the types of defects that are potentially revealed or with experience gained from existing similar products before the first production and aims to prevent or catch possible errors.

It is used in the analysis of processes and sub-processes. It targets the types of design errors on system functions.

Process FMEA

Process Failure Mode Effects and Analysis ensures that the work flow in a production process is extracted and the possible error types are revealed for each step and corrective actions are implemented without any errors. The changes carried out by AIAG-VDA FMEA have brought a new perspective to Process FMEA.

System FMEA

It aims to analyze the interaction of the system and its subsystems, the effect of possible errors on the entire system, and to prevent possible errors before they occur. The effect of the subsystems on each other and the effect of the system on the environment are also the subject of System FMEA.

The goal of AIAG-VDA FMEA Course is to train the team who will receive responsibility as a leader, expert or member in APQP activities.

Content of Design FMEA

  • Quality management
  • What is FMEA?
  • What is the aim of FMEA?
  • Overview of Key Changes to AIAG-VDA FMEA
  • FMEA Terminology
  • FMEA Types
    • System FMEA
    • Service FMEA
    • Disagn FMEA
    • Process FMEA
  • Difference between DFMEA and PFMEA
  • Steps to Construct Design FMEA
    • DFMEA Scope
    • Assembling the correct DFMEA team
    • Potansial failure modes (brainstorming)
    • Potensial failure effects (brainstorming)
    • Assigning severity rankings
    • Assing occurrence rankings?
    • Assing detection rankings
    • AP rating by RPN.
    • Developing the action plan
    • Calculate the resulting RPN’s.

Content of Process FMEA

  • Quality management
  • What is FMEA?
  • What is the aim of FMEA?
  • Overview of Key Changes to AIAG-VDA FMEA
  • FMEA Terminology
  • FMEA Types
    • System FMEA
    • Service FMEA
    • Disagn FMEA
    • Process FMEA
  • Steps to Construct Process FMEA
    • PFMEA Scope
    • Assembling the correct PFMEA team
    • Potansial failure modes (brainstorming)
    • Potensial failure effects (brainstorming)
    • Assigning severity rankings
    • Assing occurrence rankings?
    • Assing detection rankings
    • AP rating by RPN.
    • Developing the action plan
    • Calculate the resulting RPN’s.
AIAG – VDA Desing FMEA Course Duration: 2 days
AIAG – VDA Process FMEA Course Duration: 2 days

Certification

Participants who scored 70 and over out of 100 in the evaluation exam to be held after the training will be entitled to receive the “Achievement Certificate of Desing/Process FMEA”. The Candidates who do not get enough score will be given an “Attendance Certificate of Desing/Process FMEA”.